Showing posts with label Productiv. Show all posts
Showing posts with label Productiv. Show all posts

Monday, February 16, 2015

News: Official launch for The Proving Factory

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Business Secretary, Vince Cable MP has performed the formal opening of The Proving Factory, an innovative partnership between Tata Steel and high-tech companies in the automotive supply chain.

The £22m manufacturing initiative will take low-carbon vehicle technologies designed by small high-tech British companies and university research departments and prove their viability in production to increase their chances of being adopted by major motor manufacturers. It is jointly located in Rotherham and in Coventry, where the assembly facility was officially opened for business last week.

Tata Steel is the key partner in establishing The Proving Factory alongside industry experts, Productiv Limited, and as part of the programme, which is backed by Government funding, a component manufacturing facility is being created at Tata Steel's site at Brinsworth. The Proving Factory is currently using 1,000 sq m of leased space at Newburgh Precision at Templeborough on an interim basis for its component manufacturing operation, while the facilities are completed nearby.

The Proving Factory initiative was launched by Dr Cable exactly two years ago, in February 2013, after receiving funding from the Advanced Manufacturing Supply Chain Initiative (AMSCI). It now has a 6,000 sq m site in Coventry where the engineering and systems assembly operations are located, and the 1,000 sq m component manufacturing facility in Rotherham, housing state-of-the-art machine tools. More than fifty people have been recruited so far, with this number set to increase to 250 over the next four years.

Technology is being developed by the likes of Bladon Jets, Flybrid, Torotrak, Drive Systems Design, Libralato and Magnomatics and the project aims to bridge the gap (or "Valley of Death") between small enterprises developing leading edge low carbon technology and large vehicle manufacturers.

"Proving volumes" of 10,000-20,000 units a year will be produced and support will be given in moving to higher volumes through the traditional first-tier supply chain. Nine technologies have now gone through the development stages, with two due to start production this quarter. The range of products being handled by The Proving Factory reflects the fact that there isn't just one solution to the challenge of developing new low-carbon powertrain technologies, rather a whole suite of options are needed to address different duty cycles and applications.

Business Secretary Vince Cable (pictured, left), said: "When I visited this site two years ago I was standing in an empty shed, talking about a great idea. Now with £13 million support from government that idea has been transformed into state-of-the-art machines, new jobs and a host of technologies that will help produce the next generation of low carbon vehicles.

"The government's industrial strategy is backing the automotive sector as it goes from strength to strength, giving business the confidence to invest over the long term and helping to develop cutting-edge technology that will create high-skilled jobs."

Richard Bruges, chief executive of Productiv (pictured, right), added: "The whole team, from our engineers to our technology developers, has worked tirelessly over the last two years to make The Proving Factory vision a reality. I would like to thank everyone involved for their hard work and thank the Minister and the Department for Business for their support so far.

"With tight emissions regulations levied on both the UK and the EU, vehicle manufacturers are under increasing pressure to make their products cleaner and more eco efficient than ever before. But we know that there is no one solution to this challenge. We have a team of experts in place who can make an informed decision on which technologies might form a part of a greener automotive industry and the facilities and skills to turn them into products."

Henrik Adam, chief operating officer at Tata Steel, added: "The Proving Factory, as well as supporting the development of new technologies for the automotive industry, is setting a bench mark for more efficient production processes as well as leading to the design of novel materials.

"As an organisation we pride ourselves on working closely with the automotive industry and its associated supply chain, both in the UK and further afield, to provide the support and services they need to create the vehicles the consumer wants. The Proving Factory is a brilliant example of this response to market needs and we are proud to be a part of it."

Images: The Proving Factory

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Friday, October 4, 2013

News: Proving Factory up for innovation award

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The Proving Factory, a £22m government-backed manufacturing initiative with a base in Rotherham, has been shortlisted for the UK Society of Motor Manufacturers and Traders' (SMMT) annual Award for Automotive Innovation.

Part of Tata Steel's Brinsworth site in Rotherham will house the new component manufacturing facility as part of The Proving Factory that aims to bridge the gap (or "Valley of Death") between small enterprises developing leading edge low carbon technology and large vehicle manufacturers.

It will take low-carbon vehicle technologies designed by small, high-tech British companies and university research departments and prove their viability in production to increase their chances of being adopted by major motor manufacturers.

Led by industry experts, Productiv Limited, working closely with Tata Steel, technology will be developed by Bladon Jets, Flybrid, Torotrak, Drive Systems Design, Libralato and Magnomatics.

The Award showcases the UK's capabilities in automotive design and engineering by identifying exceptional innovations that have the potential to transform the industry.

Richard Jones, Proving Factory project manager at Tata Steel, said: "Our work in the Proving Factory is already beginning to show how Tata Steel, Productiv and our other partners can be a driving force in bringing low-carbon vehicle technologies to market. To have reached the shortlist of these awards is something the whole team can be proud of, and we look forward to the next round."

Richard Bruges, chief executive of Productiv, added: "The Proving Factory concept is a vital initiative in filling a gap in the automotive industry. This has already been recognised by the Department for Business, Innovation & Skills in the industrial strategy, and we are delighted this has now been recognised at industry level too, through these prestigious awards."

The winner will be announced at the SMMT Annual Dinner on November 26.

Proving Factory website

Images: Sterecycle

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Tuesday, September 3, 2013

News: Rotherham expertise on show at low carbon vehicle event

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Project partners from Rotherham working on pioneering research will showcase their work this week at Cenex LCV2013, the UK's premier low carbon vehicle event for showcasing new technology and networking.

Rotherham will be home to The Proving Factory, a £22m government-backed manufacturing initiative that will take low-carbon vehicle technologies designed by small high-tech British companies and university research departments and prove their viability in production to increase their chances of being adopted by major motor manufacturers.

Part of Tata Steel's Brinsworth site will house the new component manufacturing facility as part of the initiative that aims to bridge the gap (or "Valley of Death") between small enterprises developing leading edge low carbon technology and large vehicle manufacturers.

The Proving Factory will be taking over the whole of Hall One at the exhibition being held at Millbrook Proving Ground in Bedfordshire. The Proving Factory's founders, Productiv and Tata Steel, and investing partners MIRA and MTC (part of the High Value Manufacturing Catapult), will be joined by the technology developers: Bladon Jets, Flybrid, Torotrak, Drive Systems Design, Libralato. Other supporting partners include Jaguar Land Rover, Schaeffler, the Advanced Manufacturing Research Centre (AMRC in Rotherham) and the Midlands Assembly Network.

The event will also see Magnomatics, a Sheffield company specialising in the development of energy efficient technologies, named as the newest addition to The Proving Factory. A high-technology spin-out company formed in 2006 from the internationally renowned research group in Electrical Machines and Drives at the University of Sheffield, Magnomatics develops and delivers novel proprietary magnetic transmissions and ultra compact and efficient motors and generators for some of the world's largest multinationals and is active in a range of industries, including automotive, renewable energy, aerospace, marine and defence.

The Niche Vehicle Network will also be represented at the event where it will be showcasing the results of a number of R&D projects. This includes the £100,000 ELCOMAP (Environmentally friendly lightweight composite materials for aerodynamic body panels) project researching the potential alternatives to composite technologies currently in use such as carbon fibre and epoxy resin systems. The technology has the potential to revolutionise the production of low volume specialist components for high performance vehicles.

Project partners include a number of firms based on the Advanced Manufacturing Park in Rotherham - Performance Engineered Solutions (PES) Ltd, TEKS UK Ltd and the University of Sheffield Advanced Manufacturing Research Centre (AMRC) with Boeing.

The Niche Vehicle Network will also be announcing the winners of its 2013 Niche Vehicle R&D Competition.

Cenex LCV website
Proving Factory website

Images: Cenex LCV

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Thursday, December 6, 2012

News: Automotive proving factory welcomed

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Local civic and business leaders in Rotherham have welcomed the news that Tata Steel and its industry partners are to develop a new automotive proving facility, to be located in the town.

Announced last week, a consortium of industry partners has secured a multimillion pound grant to create an advanced manufacturing "proving factory" in Rotherham to develop the mass production of new low carbon technologies.

Led by industry experts, Productiv Limited, and working closely with Tata Steel and other automotive manufacturers and technology developers, the facility will enable new technologies to be tested and developed, prior to their potential use in the mass production of future vehicles.

The successful bid is from Round 1 of the Government's £125m Advanced Manufacturing Supply Chain Initiative (AMSCI) that aims to strengthen manufacturing supply chain projects across key sectors such as the automotive, aerospace and chemical industries.

Mark Broxholme, managing director of Tata Steel's speciality steels business, said: "We are delighted to play a major role in this exciting collaborative project that together with other technology partners, government and business will enable new low carbon technologies used in the next generation of hybrid and electric vehicles to become a reality and get into production here in the UK.

"We are a company that works within the automotive industry and we've partnered with Productiv to help improve manufacturing processes, industrialise emerging green technologies and speed up their introduction into the UK automotive supply chain."

Councillor Roger Stone, Leader of Rotherham Council, added: "It is good to see that another industry-leading research centre will be located in Rotherham.

"With the world-class facilities we already have at the Advanced Manufacturing Park (AMP), demonstrating expertise in advanced manufacturing industries such as aerospace and power generation, the addition of this automotive proving facility further strengths our claim to be the centre of the UK's advanced manufacturing heartland."

James Newman, Chairman of the Sheffield City Region Local Enterprise Partnership, said: "I would like to congratulate the Productiv led team on securing funding from the Government's Advanced Manufacturing Supply Chain Initiative.

"The new proving factory will join our growing community of advanced manufacturing researchers in the Sheffield City Region and will help to boost further growth in the industry.

"As the Sheffield City Region continues to strengthen its reputation as a global centre for modern manufacturing and technology, I hope to see more City Region initiatives of this ambition gain Government support in the future."

Further details of the project are to be announced in the New Year.

Productiv website

Tata Steel website

Images: productivgroup.com

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Tuesday, November 27, 2012

News: Funding secured for "proving factory" in Rotherham

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Rotherham has secured its place at the heart of the advanced manufacturing supply chain with the award of a government grant.

A consortium of industry partners has secured a multimillion pound grant to create an advanced manufacturing "proving factory" in Rotherham to develop the mass production of new low carbon technologies.

The successful bid is from Round 1 of the Government's £125m Advanced Manufacturing Supply Chain Initiative (AMSCI) that aims to strengthen manufacturing supply chain projects across key sectors such as the automotive, aerospace and chemical industries.

Led by industry experts, Productiv Limited, working closely with Tata Steel and other advanced manufacturers and technology developers, the project centres on technologies with the "potential to transform the vehicles of tomorrow."

Productiv works to bridge the gap between small enterprises developing leading edge low carbon technology and large vehicle manufacturers. They allow carmakers and original equipment manufacturers (OEMs) to introduce and validate new technologies at much lower volumes (up to 20,000 units compared to the usual 200,000) but still at an affordable price.

By working together it is expected that manufacturers will be better joined-up across whole supply chains.

Further details of the project are to be announced in the New Year but the grant is expected to be over £2m.

With sites in London, the West Midlands and Wales, Productiv is headed by Richard Bruges who was previously the head of innovation at Unipart. It has worked on previous government funded industry collaboration projects which has led to a key aim to establish a vertically integrated factory specialising in precision rotary machines and components including engine parts, electric motors, flywheels and gearboxes.

Business Secretary Vince Cable said: "Over half the UK's exports and almost three quarters of our business research and development activity is in manufacturing, so it's vital that we create the right conditions to encourage growth in the industry.

"The successful applications in AMSCI Round 1 represent a high quality of projects that bring together businesses and forge new partnerships across various supply chains that will strengthen our presence in Europe and the world.

"Through this initiative Government and industry can work together to help UK supply chains become more globally competitive, and plug the gaps that act as barriers to efficiency and expansion."

The Government estimates that the award of £30m from the initiative in 11 projects will bring in a further £50m being from private sector partners and lead to over 2,160 jobs being created or safeguarded.

Productiv website

Tata Steel website

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