Showing posts with label Cepac. Show all posts
Showing posts with label Cepac. Show all posts

Monday, April 13, 2026

News: Rotherham expansion continues as Cepac set to take on closed print premises

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A state-of-the-art print facility in Rotherham has closed, according to reports in the trade media.

Near neighbours have already submitted plans to expand into the vacated unit.

Vanacomm, which produced millions of catalogues, brochures and media inserts every week from its Manvers base, has ceased trading according to an article in Printweek.

Vanacomm took on the 120,000 sq ft premises of Garnett Dickinson, which was sold out of administration in a pre-pack deal in 2017 to GD Web Offset Limited, a vehicle incorporated for the purposes of the acquisition.

A statement from Vanacomm to Printweek said: “After careful consideration of the current economic climate, the substantial costs of energy contracts and the continued downturn in the UK web offset market, the shareholders of Vanacomm Ltd have come to the conclusion that the company should cease trading with immediate effect.

“The company is not entering into any form of liquidation and with wages paid up to date to the end of last week, we will continue to collect out the book debts with the intention of paying out all creditors.”

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Plans are already in place that could see Cepac, one of the UK’s leading innovators of performance packaging, expand onto Brookfields Park.

Rothbiz reported in September last year on Cepac announcing a £53m investment that will expand its key operations at Manvers.

Founded in 1999, Cepac has established one of the largest and most technologically advanced corrugated packaging plants in the world in Rotherham. Part of the HSA group, it also has operations in Darlington, Doncaster and Rawcliffe.

The "Rotherham 2" project will see investment in infrastructure, equipment and new jobs.

The first phase focuses on "Rotherham 1" - the existing facility that manufactures packaging and where certain machinery is now coming towards the end of its useful life. Plans have recently been approved for an extension of 4,000 sq ft and a proposed mezzanine of 11,400 sq ft to the existing building which will facilitate a wider expansion of the facility.

New plans explain that Cepac are in the process of formally purchasing the Vanacomm building to the south.

The application, drawn up by agents at DPP Planning, show a proposed 7,600 sq ft link building connecting the existing Cepac manufacturing building and Vanacomm building.

The plans state: "Due to increasing demands in the cardboard manufactory industry, the applicants are looking to increase their capacities. The link will send manufactured materials along production line machinery to the Vanacomm building to allow for final packaging and distribution of cardboard products.

"Linking the Vanacomm building to Cepac's current warehouse will facilitate the expansion and modernisation of Cepac's existing production facility which will allow Cepac to safeguard existing local jobs and the company's market position as a leading cardboard manufacturer."

Future plans would involve a new sprinkler tank and pump house and a new substation and switch room.

Cepac website

Images: Google Maps

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Friday, January 23, 2026

News: Cepac's £53m Rotherham expansion moves ahead

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The first phase of a significant expansion at an established factory in Rotherham has been approved.

Rothbiz reported in September last year on Cepac, one of the UK’s leading innovators of performance packaging, announcing a £53m investment that will expand its key operations at Manvers.

Founded in 1999, Cepac has established one of the largest and most technologically advanced corrugated packaging plants in the world in Rotherham. Part of the HSA group, it also has operations in Darlington, Doncaster and Rawcliffe.

The "Rotherham 2" project will see investment in infrastructure, equipment and new jobs.

The first phase, however, focuses on "Rotherham 1" - the existing facility that manufactures packaging and where certain machinery is now coming towards the end of its useful life.

The latest proposal is for an extension (4,000 sq ft) and a proposed mezzanine (11,400 sq ft) to the existing building which will facilitate a wider expansion of the facility.

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The extension and mezzanine will accommodate an expansion of the firm's existing corrugator machine and will enable staff to move between equipment safely.

Plans, drawn up by dpp consultants, explain: "Expansion and modernisation of the existing production facility will allow Cepac to safeguard existing local jobs and the company's market position as leading cardboard manufacturer."

The plans were approved without going to Rotherham Council's planning board.

Future phases are set to include a new 60,000 sq ft warehouse and further extensions to accommodate office space and a new pallet area.

When complete, new machinery will be able to produce up to 240 million square metres of board per annum with several new converting lines for printing, die-cutting and folding and gluing of boxes.

Cepac website

Images: Google Maps

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Tuesday, September 16, 2025

News: Cepac to press on with £53m Rotherham expansion

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Cepac, one of the UK’s leading innovators of performance packaging, has announced a £53m investment that will expand its key operations in Rotherham

The "Rotherham 2" project will see investment in infrastructure, equipment and new jobs.

Founded in 1999, Cepac has established one of the largest and most technologically advanced corrugated packaging plants in the world at Manvers. Part of the HSA group, it also has operations in Darlington, Doncaster and Rawcliffe.

Rothbiz reported in 2023 that the firm had acquired an 11 acre parcel of land for expansion alongside its head office at Brookfields Park. In the same year, planning permission was secured regarding the method of demolishing a vacant contact centre nearby. Capita House, a 135,938 sq ft building was set to be demolished and replaced by a 204,000 sq ft high grade warehouse / logistics unit.

Cepac is about to start the first phase of the project that will see the company grow its range and output of corrugated cardboard packaging solutions.

The investment will see the building of new factory space with state-of-the-art new equipment, further growing its reputation as one of the most innovative corrugated packaging solutions providers in the UK.

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Steve Moss, Group Managing Director at Cepac, said: “To expand our range for our growing customer base, we are investing in a series of innovative technologies for the project.

"In phase one, we are allocating roughly half of the total investment sum to modifying the existing layout and capability of the existing site. We are completing the phased upgrade of the existing corrugated board making machine and then adding several new, high-speed converting lines and increasing our despatching & warehousing capability in-line with this current, and future investments. The new machines and despatching area will be accommodated by the addition of around 60,000 sq ft of factory space at the existing plant. The new despatch and warehousing area will ultimately link the existing and new factories.”

The project will see a factory extension for the existing site immediately, creating new factory space in 2026 and 2027.

New machinery will be able to produce up to 240 million sqm of board per annum with several new converting lines for printing, die-cutting and folding & gluing of boxes.

The first phase also includes the recruitment of new operators for the expanded production capabilities.

Further investment in renewable energy is also planned. In 2022 the comapny invested £1.45m in solar panels that provides around 25% of the site's electricity requirements focusing on domestic hot water.

Moss added: “We are excited to get this multi-phase project underway. Off the back of several years of growth within the company and picking up significant accolades at industry award events, this next phase of investment will help maintain our growth trajectory and support our position as one of the country’s most innovative producers of next generation print and packaging for customers across the UK. It will also sustain and create vital employment in the region, which is great for the local economy and local communities.”

Cepac website

Images: Cepac / Google Maps

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Monday, October 9, 2023

News: Cepac in line to take on former contact centre site

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Cepac, the UK's leading independent corrugated packaging and display provider, is planning to knock down a purpose built contact centre so that it can build a new operation alongside its Rotherham HQ.

Rothbiz reported earlier this year that the company had acquired an 11 acre parcel of land for expansion alongside its head office in Manvers.

Founded in 1999, Cepac has established one of the largest and most technologically advanced corrugated packaging plants in the world at Brookfields Park. Part of the HSA group, it also has operations in Darlington, Doncaster and Rawcliffe.

Rothbiz also reported that the future for Capita House at Brookfields Park was for it to be flattened, and follow up plans were submitted for a new industrial unit in its place.

The plans, on behalf of AM Ventures 6, involve the current 135,938 sq ft building demolished and replaced by a 204,000 sq ft high grade warehouse / logistics unit.

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Neighbouring Cepac, has now been given approval by Rotherham Council regarding the method of demolishing the building.

Steve Moss, group managing director at Cepac, recently told Packaging News of the demand for tray packaging from the food-to-go and healthy food markets. He said: "The demand for trays is excellent – our problem is capacity.

“We have just acquired a large site to double the Rotherham facility. This should provide us with 200 million sq ft for FMCG [Fast-Moving Consumer Goods] cardboard packaging. We see massive potential to piggy-back on tray demand to drive volume for that plant.”

With a small mezzanine on the first floor for ancillary offices, the new unit would include 15 dock level loading doors, six level access doors, 18 trailer parking spaces plus 133 car parking spaces.

Plans confirmed that the previous tenant, Capita, has consolidated operations into their adjacent building, Capita Park, with Capita House being vacant and marketed for lease since May 2022.

Images: DLA

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Wednesday, May 31, 2023

News: Cepac acquires land for expansion

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Cepac, the UK's leading independent corrugated packaging and display provider, has acquired an 11 acre parcel of land for expansion alongside its head office in Rotherham.

Founded in 1999, Cepac has established one of the largest and most technologically advanced corrugated packaging plants in the world in Manvers. Part of the HSA group, it also has operations in Darlington, Doncaster and Rawcliffe.

Adjacent to the existing flagship manufacturing facility at Brookfields Park, the company said that the "acquisition of the land has been undertaken to allow for future expansion of our Group’s activities."

Steve Moss, Group Managing Director at Cepac, said: "Cepac has been established for almost 25 years, during which time we have pioneered Performance Packaging, making us one of the most innovative corrugated packaging producers. We shall continue to pioneer high quality sustainable packaging in the UK through the development of our unrivalled range of industry leading solutions.

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"This recent land acquisition is in line with our Group development strategy and will allow us to grow our manufacturing capability further for the benefit of existing and new customers. It is an exciting time for our business and this need for expansion is a direct result of the hard work of the whole team at Cepac working in partnership with our customers and key suppliers over many years."

last year the comapny invested £1.45m in solar panels that provides around 25% of the site's electricity requirements focusing on domestic hot water.

The firm has also announced that Alastair McDonald and Stuart Gilder have joined the Board as Directors. As existing members of the management team, both Alastair and Stuart will also continue in their current General Manager roles.

Moss added: “We have some wonderful developments ahead of us, following the announcement of the machinery investments for Rawcliffe, the acquisition of the Flutepac business and the recently announced 11 acre site acquisition in Rotherham. Having Alastair and Stuart as Directors undoubtedly strengthens our Board, further ensuring we hit our strategic objectives. We welcome them both.”

Cepac website

Images: Cepac

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Tuesday, October 20, 2015

News: Package deal for Cepac

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Cepac, the UK's leading independent corrugated packaging supplier based in Rotherham, has completed the acquisition of Woodhill Printers.

The deal to buy the Alfreton-based company, which also trades as Amber Valley Packaging, is the latest corporate transaction as it continues to expand and builds on its market position by acquiring businesses that add to its unrivalled service offering.

Founded in 1999, Cepac has established one of the largest and most technologically advanced corrugated packaging plants in the world in Manvers. It is part of the of the Yemen-based HSA Group and works with leading brands such as Crabbie's, Tayto and The Carlsberg Group. By pioneering "performance packaging," the business has grown to become the UK's fourth biggest integrated corrugated packaging provider.

Legal advice for Cepac on the deal was provided by Matt Ainsworth and Michael Hall of Irwin Mitchell. Claire Davis of Grant Thornton in Sheffield provided corporate finance advice and was supported by Fletcher Adamaowicz from a tax perspective.

Matt Ainsworth, partner at Irwin Mitchell, said: "Cepac is a leading player in the corrugated packaging sector and this deal will no doubt strengthen its position in its chosen markets. The newly acquired business shares Cepac's customer orientated-approach as well as its vision to be a true innovator in a competitive market and I have no doubt that it will support further growth at Cepac.

"This is another important deal for Cepac and we are delighted to have advised the business on its latest transaction."

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Cepac has made a number of other deals in recent years including the acquisitions of DS Smith's corrugated packaging operations in Darlington and Rawcliffe Bridge and the acquisition of point of sale display manufacturer Screenprint Doncaster Limited.

Claire Davis, director at Grant Thornton, added: "Together with Irwin Mitchell, we have advised Cepac on four acquisitions in the last three years and it's great to see the company continuing to look to the future and seize opportunities to grow with the addition of these complementary businesses."

The company has established itself as an innovator, both in terms of print, performance technology and retail ready packaging. Its newest development is H-DNA - high-definition performance packaging - which involves 300 lines per inch printed packaging, twice as fine as the 150 lines per inch widely used, and brings "glossy magazine cover" clarity to litho printed corrugated packaging with little or no on-cost.

Now with over 500,000 sq ft at four sites in the UK, the benefits of the acquisitions were seen in Cepac's financial results for 2014. Sales increased significantly as opportunities were leveraged across the businesses resulting in increased profits. Turnover for 2014 was £86.5m, up from £77.3m in 2013. Profit before tax for the year was £6.2m, up from £5.5m in 2013.

Cepac website

Images: Cepac

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Wednesday, January 9, 2013

News: Cepac on acquisition trail

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Cepac, a leading UK producer of corrugated and retail-ready packaging based in Rotherham, has confirmed that it has completed two acquisitions and reached an agreement on a third.

Founded in 1999, Cepac has established one of the largest and most technologically advanced corrugated packaging plants in the world in Manvers.

A deal has been finalised for DS Smith's Darlington operation, formerly known as SCA Branded Packaging. It had been pending approval from the European Commission, which was finalised on 19 December 2012.

DS Smith had to dispose of the business as a condition of the European Commission's approval of its £1.4bn acquisition of SCA Group's packaging business.

Cepac has also reached a further agreement with DS Smith to acquire its Specialty Packaging plant in Rawcliffe Bridge, East Yorkshire.

A third deal sees Cepac acquire point of sale display manufacturer, Screenprint Doncaster Limited.

The deals are expected to compliment the existing plant at Brookfields Park and see the company, which is part of the Yemen-based HSA Group, considerably expand its operations to meet increasing demand for high quality packaging across a range of sectors.

Rod Ainslie, managing director at Cepac, said: "Having built up Cepac over 13 years, we have established a strong position in the industry, serving a solid base of FMCG customers. As we welcome our new colleagues and customers, our priority for the immediate future is involvement, communication and clear direction.

"The addition of the former DS Smith operations in conjunction with Screenprint Doncaster will enable us to operate an independent multi-plant network within the UK, satisfying customer demand with a wide and complementary range of market-leading products and enabling us to expand our customer base."

The deal was supported by three Sheffield-based teams. Grant Thornton provided advisory services. Legal advisers were from Irwin Mitchell Solicitors and banking facilities were provided by Lloyds TSB.

Matt Ainsworth of Irwin Mitchell Solicitors said: "Cepac is already a very successful business and these acquisitions give it an even brighter future – this is truly a South Yorkshire deal and it's fantastic that a Sheffield based team of advisers and funders has been able to work together seamlessly to make this happen."

Cepac website

Images: cepac.co.uk

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Thursday, September 25, 2008

News: Cepac invests in CCTV package

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Info4Security report that one of the world's largest and most technologically advanced corrugated packaging plants is fully exploiting the benefits of CCTV. Cepac, based at Brookfields Park, Manvers, Rotherham have invested in a Samsung Techwin CCTV system for health and safety and management information purposes, as well as for security. Custom designed and built in 1999, the plant produces "retail friendly packaging" with a corrugator machine capable of running at speeds of up to 400 metres per minute. Cepac's Wayne Cusworth told Info4Security: "The machine, which is 100 metres long, is extremely safe to operate but when operating at full capacity can become very hot. "The CCTV cameras are therefore proving very useful as they allow our operators to monitor in detail the production process without having to get too close to the machinery. There is the added bonus that if production is delayed the recorded video can be reviewed to identify the cause of the problem." The system was installed by specialists DJ Byers Ltd and Wayne added: "The CCTV system ensures we maintain the highest levels of service to our customers by helping us to keep our machines operating at full capacity."
Cepac website
Info4Security article

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