Showing posts with label Castings Technology International. Show all posts
Showing posts with label Castings Technology International. Show all posts

Tuesday, January 13, 2026

News: Castings Technology creates 20 jobs as aerospace demand drives growth

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Castings Technology, a leading UK manufacturer of complex high-integrity titanium and steel castings, is creating 20 new jobs in South Yorkshire as part of its ambitious growth plans.

The company, currently based at the Advanced Manufacturing Park (AMP) in Rotherham, is recruiting roles from factory floor to leadership team to meet soaring demand from the global aerospace industry.

Castings Technology has grown from 65 employees in 2024 to 103 at the end of 2025, with the new jobs set to take the workforce to 123 by end of 2026.

The roles span production, quality, technical, and commercial functions, with recruitment planned throughout the year as production capacity increases to serve OEM customers in the UK, Europe and United States.

Titanium's strength, light weight and resistance to corrosion and heat make it essential for aerospace applications. Demand for titanium castings continues to exceed global capacity. Castings Technology is the UK's only commercial titanium investment casting facility.

The recruitment forms part of an £18 million investment in expanded manufacturing capabilities, including a move to a fully refurbished 200,000 sq ft Sheffield facility with state-of-the-art equipment in late 2026.

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The expansion comes when 97% of UK manufacturers cite hiring and retaining skilled workers as a barrier to growth. Castings Technology appointed Curtis Oxborough as Training and Development Manager in the autumn, achieving zero dropout rate among new starters through comprehensive induction and tailored support. The company partners with UTC Sheffield for apprenticeships and training.

The company currently has ten apprentices and will offer at least two further apprenticeships in 2026. Of the existing workforce, 13 employees progressed through apprenticeship programmes, as well as three directors. Castings Technology uses apprenticeships both for entry-level recruitment and leadership development, with staff completing programmes ranging from technical skills to level 3 leadership qualifications.

Richard Cook, Managing Director, said: "This investment in our workforce reflects the confidence our global customers have in our capabilities. We're building a team that can deliver the precision and quality aerospace manufacturers demand, while creating meaningful careers in advanced manufacturing at a time when the sector faces real skills challenges."

Shaun Smith, Chief Commercial Officer, said: "Demand for titanium castings continues to exceed capacity, and these new roles allow us to serve growing aerospace markets across three continents. We're particularly proud that many of our senior team, including myself, our Managing Director Richard Cook and our Chief Operating Officer Ryan Longden, started our careers as apprentices. We're creating genuine career pathways in a critical UK industry."

Rothbiz reported in July that an £18m investment package is enabling Castings Technology to accelerate its steep growth trajectory by moving into new premises in Sheffield.

Castings Technology wesbite

Images: Castings Technology

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Tuesday, July 15, 2025

News: Castings Technology secures significant investment

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An £18m investment package is enabling Rotherham-based Castings Technology to accelerate its steep growth trajectory by moving into new premises in Sheffield, enhancing one of the most advanced foundries in the world and the only commercial titanium facility in the UK.

The company produces specialised investment castings from a range of alloys for some of the most demanding advanced manufacturing companies on the planet. The deal supported by Castle Square Corporate Finance, the same Yorkshire advisers who advised them on a MBO four years ago.

Currently based on the Advanced Manufacturing Park (AMP) in Rotherham, the company is moving to its own dedicated 195,000 sq ft production facility on Shepcote Lane in Sheffield.

Chairman, Kevin Parkin said “Whilst continuing to lease the building and equipment from the AMRC was the correct option in 2021 when the Management Buy-Out completed, due to our substantial growth, it is now necessary for the company to move to its own, larger premises and with new, world-class equipment”.

Castings Technology, which celebrated its centenary in 2023, underwent a management buy-out in 2021 which saw MD Richard Cook and Chairman Kevin Parkin take the reins.

Since then, the company has achieved a 225+% increase in sales and significantly increased its skilled staff to more than 100, with an order book that shows no signs of slowing.

When seeking the current investment, the board turned to Kevan Shaw, Managing Partner of Castle Square Corporate Finance, who was key to the successful MBO, who was able to secure an investment facility of £15m from Zachary Asset Holdings for Castings Technology.

Kevan said “I was thrilled to receive the call from Kevin and Richard to manage this investment deal after working with them on their MBO back in 2020/21. We had several interested parties but Zachary Asset Holdings were the best fit. This deal secures Castings Technology’s long-term future with a move to its own facility.”

Robin Haller of Zachary Asset Holdings added “We are extremely excited to partner with Castings Technology and help to support their growth in Sheffield. We believe their skills and technology are world-class and will benefit both the region and the country.”

The new site, formerly a Whitbread Brewery bottling plant, is undergoing a multimillion-pound landlord-funded refurbishment to enable Castings Technology to install its new equipment.

Much equipment is already on order, due to long lead times, such as a new Vacuum Arc Remelting Furnace and Heat Treatment Furnace costing over £6.5m and £1.5m respectively.

Castings Technology has its own Metrology, X-Ray, NDT, and Metallurgical Laboratory on site which complement its world leading processes.

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Richard Cook, MD added “We have developed a strong growth strategy, and we will continue to collaborate with our clients and other institutions to help us improve operational efficiencies. The move delivers a sound platform from which Castings Technology can offer continued supply chain resilience to customers’ future and current programmes.”

Castings Technology has had to find new ways of recruiting the best talent and become an employer of choice in the region. It has a sustainable, diverse, and committed workforce and is dedicated to increasing apprenticeship numbers over the coming years.

It is partnering with local schools and the UTC in Sheffield, providing work experience placements and encouraging more interest in manufacturing to develop engineering apprenticeships. It is also a committed partner of the Better Learners, Better Workers scheme run, in conjunction with The Company of Cutlers in Hallamshire, by Sarah Ward, Managing Director of Ambition Unlimited.

Wake Smith Solicitors’ Rebecca Robinson, Director and Head of Corporate, provided legal advice to the management team including dealing with due diligence information requests and negotiating the investment documentation, facilities agreement and security documentation. Mark Cooper of BHP advised on tax matters.

Rebecca Robinson said “We are proud to have supported Castings Technology through this significant funding development. The company has outgrown its facilities and this investment allows it to move forward, and further its potential to become one of the largest Titanium foundries in the world.”

The British Cast Iron Research Association was formed in 1923 and the British Steel Casting Research Association was formed in 1953. These two membership organisations merged in 1996 to become Castings Technology International Ltd.

In 2006, Castings Technology relocated the bulk of its facilities to the AMP after securing EU funding to construct and equip a 54,000 sq ft workshop.

In 2013 ownership of these facilities was transferred to the University of Sheffield where funding was secured to expand the facility to 13,000 sq ft and to house Europe’s largest titanium melting facility.

The new facility is expected to be operational in the second half of 2026.

Castings Technology website

Images: Castings Technology

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Wednesday, April 14, 2021

News: World's largest titanium casting made in Rotherham

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Part of an industrial pump destined for Japan is thought to be the largest titanium casting ever poured into a ceramic shell, and it was made here in Rotherham.

Castings Technology International Ltd (Cti) is a world-leading provider of manufacturing, technology, expertise and services to the cast metals sector and global supply chain.

The company, which is based on the Advanced Manufacturing park (AMP), has casting capabilities in almost any type of metal alloy and has a 1,200kg titanium vacuum melting capability, which ranks it as one of the largest in the world. In conjunction with customers' design teams, CTI is casting complex components supplied into the aerospace, defence, chemical nuclear and marine markets.

Cti has recently produced the largest single component ever cast by the company in commercially pure titanium and it is probably the largest titanium part poured into a ceramic mould.

With an envelope of 1,000mm square by 600mm high and requiring over 1.2 tonnes of metal to be melted, the casting showcases several novel casting techniques developed in-house at Cti; the heart of cast metal innovation.

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This casting was part of an order from a Japanese OEM and will be used by their client in an industrial pump that handles highly corrosive media at elevated temperatures.

Titanium casting production is complex and requires expertise not only in metallurgy, but advanced foundry methodology.

Involved in the production of this titanium casting were George Appleby who joined CTi as an apprentice in 2018 and his training and development has led to him running the one of the largest ceramic shelling rooms in the world. Vilma Klimaviciene whose first role in engineering also started with CTi in 2018 works in the Titanium Finishing department.

Cti recently underwent a £2m fundraising and a management buyout (MBO) from the University of Sheffield.

Cti website

Images: Cti

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Thursday, January 21, 2021

News: £2m injection for cast metals experts following MBO

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A Rotherham company which is a world leader in its field is poised for significant growth following a management buyout (MBO) from the University of Sheffield, which has concluded alongside fundraising to take the company to its next phase of growth.

Castings Technology International Ltd (CTI) is a world-leading provider of manufacturing, technology, expertise and services to the cast metals sector and global supply chain.

The company, which is based on the Advanced Manufacturing park (AMP), has completed a £2m fundraising, backed by Mercia Asset Management, via the Northern Powerhouse Investment Fund and Nucleus Commercial Finance, and at the same time has been "spun off" into the ownership of the management team.

A spokesperson for the University of Sheffield said: "We would like to thank the employees and team at CTI for their dedication and support for the business over a number of years, as well as CTI’s customers and partners.

"We are delighted that this transaction will see the continuation of CTI's operations under new ownership, securing the ongoing employment of 60 people locally in highly skilled jobs within the Sheffield City Region.

"Progressing to private ownership is a natural and welcome evolution, and the University has worked with the CTI management team to ensure as smooth a transition as possible."

CTI has been perfecting its technology over many years, working hand in hand with multinational blue-chip companies through both research and development and long-term supply agreements. CTI now forms a critical player in a supply chain servicing multi-billion-pound contracts.

The company has casting capabilities in almost any type of metal alloy and has a 1,200kg titanium vacuum melting capability, which ranks it as one of the largest in the world. In conjunction with customers' design teams, CTI is casting complex components supplied into the aerospace, defence, chemical nuclear and marine markets.

The funding raised will allow the company to expand more rapidly by investment into further product development, alongside sales and marketing infrastructure and resource, to expand throughout its world-class manufacturing facility, which is based at the University of Sheffield Advanced Manufacturing Research Centre (AMRC).

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In 2014, The University of Sheffield acquired the buildings and assets of Cti and Titanium Castings UK Ltd (TCUK) including the ongoing research work, commercial contracts and consultancy. It was split into two organisations; AMRC Castings, which focused on research and development, and Cti Ltd, which carried out commercial work.

Richard Cook, Managing Director, a highly experienced engineer, and local entrepreneur Kevin Parkin, Chairman, lead the management team in the latest buy out.

Kevin Parkin said: "This is a unique opportunity to develop and grow this highly efficient manufacturing capability now that the equipment, processes and quality systems have been fully developed and accredited. Working alongside our AMRC neighbours, together with the superb research and development initiatives provided by the University, will give CTI an enviable position in the global supply chain. The facility will also allow the City Region to attract and retain highly skilled metallurgically based talent."

Richard Cook added: "The operational management team of CTI intrinsically understand this business and are dedicated to continuing to serve our customers and to working with our fantastic team of experienced engineers. We are delighted to have the opportunity to take forward our plans for the company under our new ownership. The management team would like to place on record its sincere thanks to the University of Sheffield for its support and assistance during the transferral of the ownership of the company and its support for CTI over a number of years."

Award-winning and Yorkshire-based deal making firm, Castle Square Corporate Finance, led by Managing Director Kevan Shaw and Director Steve Bell, provided advice on the transaction and ran a fundraising process which successfully delivered the £2m funding needed to support the growth plan.

Kevan Shaw, said: “It was exciting to be involved in a transaction and fundraising that will see CTI embark on rapid growth, exploiting its market leading technology and world-class production facilities whilst creating highly skilled jobs, for the benefit of the Sheffield City region.”

Legal advice was provided to the management team by Sheffield lawyers, Wake Smith, led by John Baddeley, with Mark Cooper of accountancy firm BHP providing tax advice.

Wake Smith Chairman John Baddeley, who led the Wake Smith team which included commercial property Director Paul Gibbon, said: "We are delighted to have helped the MBO team which is providing expertise and products to a global supply chain and flying the flag for the region’s advanced manufacturing expertise. I am sure that they will build the business and expand their reach over the next few years."

The Northern Powerhouse Investment Fund has provided a significant loan to CTI to support the growth business plan, with Andy Tyas and Pete Sorsby from the team at Mercia Asset Management leading on the transaction on behalf of the fund, with working capital facilities provided by Financial Institution, Nucleus Commercial Finance, led by Director Riana Azam.

Andy Tyas said: "CTI is a great example of the quality of the SME cohort situated in the Advanced Manufacturing Park and wider Sheffield City Region community. We are delighted to work with the company’s management team and its advisors in using Northern Powerhouse Investment Fund to support the business in its next phase of development, following the success of its University of Sheffield partnership that has brought it to this point. The expansion of its capability across a wide and high-quality customer base is an exciting prospect we look forward to supporting in the years to come."

Dan Renton and his Corporate Finance team at Deloitte provided corporate finance advice to the University of Sheffield, and Roger Gough of DLA led the legal team acting on the University’s behalf.

Nucleus Commercial Finance were advised by lawyers at Gateley.

BHP will become the Company’s new auditor.

CTI website

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Friday, May 4, 2018

News: Cti cleared for take-off by new NADCAP accreditation

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Castings Technology International (Cti) has completed the latest stringent approvals process required to supply titanium castings for use by the civil and defence aerospace industries.

Based on the Advanced Manufacturing Park (AMP) in Rotherham, Cti specialises in helping castings companies to solve problems and improve production. The organisation also supplies the high value manufacturing sector with low volume, precision steel, superalloy and titanium castings that would otherwise be difficult to source.

Cti was acquired by the University of Sheffield Advanced Manufacturing Research Centre (AMRC) with Boeing in 2014. Since then, it has been split into two organisations; AMRC Castings, which focuses on research and development, and Cti Ltd, which carries out commercial work.

The UK's only titanium casting producer has now secured an accreditation from the National Aerospace and Defense Contractors Accreditation Program (NADCAP).

Developed by aerospace companies, NADCAP certification was launched in 1990 to avoid the costly and time-consuming need for individual assessments.

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The accreditation means that supply it can supply conventional and centrispun castings of any weight up to 500Kg for use in a wide range of critical aerospace applications, such as aero engines, aero structures and actuation systems.

The company, which already supplies customers from the UK and US defence sectors with a range of serial production parts, has supplemented its NADCAP approvals for NDT Processes and Vacuum Heat Treatment with the welding of Titanium 6/4 (Grade C5).

Richard Cook, general manager at Cti, said: "The new NADCAP accreditation is a significant step change for Cti in how we can support the aerospace sector.

"We are now able to offer a titanium castings service to our end-users by producing finished parts that are fully conforming for the civil and defence aerospace industries.

"For our Tier 1 and 2 aerospace manufacturers it means we can offer highly desirable lead times with competitive prices and for our larger industry clients it means we are able to manufacture parts that will allow offline engine and structural development."


Following a £15m investment, the AMRC Castings Group went operational with Europe's biggest aerospace castings facility last year.

Cti website

Images: Cti

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Wednesday, April 4, 2018

News: New staff as CTi goes big

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Castings Technology International Ltd (Cti) has increased staff numbers to cater for the uplift in demand for advanced titanium services that are now available to its members and end-users.

Based on the Advanced Manufacturing Park (AMP) in Rotherham, Cti specialises in helping castings companies to solve problems and improve production. The organisation also supplies the high value manufacturing sector with low volume, precision steel, superalloy and titanium castings that would otherwise be difficult to source.

Cti was acquired by the University of Sheffield Advanced Manufacturing Research Centre (AMRC) with Boeing in 2014. It was split into two organisations; AMRC Castings, which focuses on research and development, and Cti Ltd, which carries out commercial work.

The company is now able to produce much larger and heavier near-net shape titanium components up to 2,000mm in diameter by 2,500mm in length, with a finished weight of approximately 500kg. Castings such as these are ideal for a range of applications throughout the aerospace, chemical, marine, defense and oil and gas industries.

Following a £15m investment, the Sheffield Advanced Manufacturing Research Centre (AMRC) Castings Group went operational with Europe's biggest aerospace castings facility last year.

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Richard Cook, general manager at Cti, said: "This is an exciting time for us as we are now able to offer manufacturing companies a wider range of titanium casting specifications than ever before, including increased envelope size and part weight.

"There is exceptionally high-demand for cast titanium parts due to strong growth in the aerospace sector, so in order to offer existing and new clients additional capacity we have recently employed team members who are dedicated to these processes."

Four new staff members specialise in various aspects of the castings process from mould manufacture, melting, heat-treating and finishing; and will provide the impetus for both an increase in capacity and further reductions in lead-time.

Casting can be used to produce parts with incredibly complex geometries and features that would be almost impossible to create using more traditional machined and fabricated routes.

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Cook added: "The titanium parts we manufacture are created utilising technology processes unique to us. They are single-piece and potentially lighter than their forged or wrought counterparts, whilst offering equivalent or superior mechanical properties.

"If the design is not yet frozen, optimising component topology further enhances these advantages, leading to heavily reduced lead times, less complex Bills of Material and the elimination of assembly costs."

Cti website

Images: Cti

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Tuesday, December 12, 2017

News: Large scale titanium casting pioneered in Rotherham

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The Castings Group of the Advanced Manufacturing Research Centre (AMRC) has unveiled the largest ceramic shell titanium casting ever created from a single pour in Europe.

The casting is a milestone test piece and will become a showcase for development of the AMRC's titanium casting facility on the Advanced Manufacturing Park (AMP) in Rotherham which became operational earlier this year.

The large-scale, near net shape casting is an industrial centrifugal pump housing, used for highly corrosive applications in the chemical and petrochemical sectors. It was poured from a 680kg melt with a 200kg finished part weight.
Richard Cook, general manager at AMRC Castings, said: "This test piece is a significant step forward for us and the UK as a whole. We are the UK's only titanium melting facility and this achievement, sends a clear signal that the country is open for business for large-scale titanium casting.

"Global capacity for titanium castings, particularly of this size, is scarce – indeed it has actually decreased in recent years, despite growing demand. There is a clear need for this kind of capability and our research and development will underpin the ability for the UK to remain competitive in a global market."

Casting can produce superior material properties to both forging and machining. In particular, the new furnace allows enhanced cooling to better control the material microstructure.

A £7m government grant has supported the project with the new furnace part of a major investment and R&D programme, designed to enable UK companies to break into global markets for largescale titanium aerospace engine and structural components and is backed by the UK's Aerospace Technology Institute; innovation agency, Innovate UK; and High Value Manufacturing Catapult.

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AMRC Castings is now working towards its goal of pouring over 1,000kg of titanium for a 500kg part-weight centrispun casting by May 2018, testing the boundaries and limits of their Retech consumable electrode castings furnace.

The furnace has three interchangeable crucibles capable of melting titanium for castings weighing up to 500kg and 2.000mm in diameter by 2,500mm in length.

The group is already dealing with enquiries from companies wanting to exploit the technology and are currently conducting paper studies and piloting the first research projects.

Matt Cawood, principal metallurgist at Cti, said: "The AMRC are currently engaged in several projects looking to improve capability and technology to enable more complex, higher integrity components to be designed for manufacture with improved metallurgical quality and increased dimensional accuracy.

"Having the ability to pour large-scale castings as part of a research and development activity combined with the surrounding facility of industry-scale equipment and technical expertise is a unique offering that is drawing in many of the world's largest users of titanium castings to work with us."

AMRC Castings website
Cti website

Images: AMRC

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Wednesday, December 2, 2015

News: Cti at the forefront

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Castings Technology International (Cti) has launched a new drive to help foundries to boost quality, reduce costs and cut waste, while producing greener, cleaner castings.

Based on the Advanced Manufacturing Park (AMP) in Rotherham, Cti specialises in helping castings companies to solve problems and improve production. The organisation also supplies the high value manufacturing sector with low volume, precision steel, superalloy and titanium castings that would otherwise be difficult to source.

Cti was acquired by the University of Sheffield Advanced Manufacturing Research Centre (AMRC) with Boeing in 2014. Since then, it has been split into two organisations; AMRC Castings, which focuses on research and development, and Cti Ltd, which carries out commercial work.

A £7m government grant as part of the Aerospace Growth Partnership is funding a new facility, currently under construction on the AMP, which will allow companies within the aerospace industry to develop the capability to melt and manufacture large scale titanium castings in the UK instead of this work being carried out abroad.

Professor John Campbell OBE, one of the world's leading experts on castings technology, has recently been appointed as an adviser and board member.

Prof Campbell developed the Cosworth Casting Process for making aluminium alloy cylinder heads and blocks for Formula One racing engines to eliminate cylinder head failures, which had previously been running at 50% during in house testing.

This failure rate was reduced to zero by the new castings. He went on to help develop the Ablation Casting Process, used by Alotech, in the US. Later, he spent 15 years at the University of Birmingham as Professor of Casting Technology.

Following his presentation - "Future Foundry" - at the Factory 2050 conference, organised by the University of Sheffield Advanced Manufacturing Research Centre (AMRC) with Boeing earlier this year, members of the Cti board to invited him to join the board.

Prof Campbell said: "Naturally, I am honoured and delighted to be joining Cti. It's an exciting prospect. I look forward to assisting the company to consolidate and expand its worldwide reputation. It opens the possibility of launching truly important developments which have the potential to revolutionise the casting industry.

"There are projects under Cti's roof right now which have the potential to demonstrate what is possible in terms of the production of cast parts of better quality, at higher productivity, reduced environmental impact and lower costs."

Richard Gould, ‎commercial manager at Cti, added: "Having Professor Campbell join us is a real coup. He is renowned for the work he has done to solve problems for companies and set new performance levels for castings. His advice will be of great benefit to both Cti and its clients."

Cti has recently completed a new stringent approvals process required to supply titanium castings for use by the Norwegian offshore oil and gas industry. It is one of a limited number of companies in Europe with the capability and skills to cast highly reactive metals like Titanium, which is used in the North Sea for its high strength to weight ratio and corrosion resistance.

The company already supplies customers in the UK and European oil and gas industry with a range of titanium castings, including flanges and valve bodies, made using either traditional gravity fed or "centrispun" technology, depending on the weight and complexity of the product.

Cti website

Images: Cti

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Thursday, August 1, 2013

News: AMRC acquires Castings Technology International

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The University of Sheffield Advanced Manufacturing Research Centre (AMRC) with Boeing is expanding its research capabilities to include castings technology, after acquiring internationally renowned company Castings Technology International (Cti).

Based on the Advanced Manufacturing Park (AMP), the AMRC is a world class centre for advanced machining and materials research for aerospace and other high-value manufacturing sectors. The multimillion pound partnership between industry and academia has become a model for collaborative research centres worldwide and now boasts 75 partners, including Boeing and Rolls Royce.

Also based on the AMP, Cti is a member-based organisation with unrivalled capabilities in casting design, materials development and selection, specifications, manufacturing technologies, quality control, testing and performance.

The University of Sheffield has acquired the buildings and assets of Cti and Titanium Castings UK Ltd (TCUK) including the ongoing research work, commercial contracts and consultancy.

As part of the agreement, staff at Cti and TCUK are transferring to the employment of a University of Sheffield subsidiary company.

The new addition to their portfolio will allow the AMRC to offer state-of-the-art castings technologies to its industrial partners, adding breadth and depth to the University's collaborative research capabilities.

Professor Keith Ridgway CBE, executive dean of the University of Sheffield AMRC, said: "The AMRC plays a major role in supporting the UK's advanced manufacturing industry and with it the economic growth and skills which are so vital to our economy. Our aim is to work with our industrial partners to be at the forefront of advanced manufacturing research, helping companies to address real manufacturing challenges with an understanding of the full manufacturing process from design and prototyping through to materials and manufacture.

"Acquiring Cti will complement our existing strengths and provide another important aspect to our work with industry. Set in the context of the AMRC's overall vision to be the world's leading manufacturing technology research centre, Cti is a core element which sits alongside the AMRC with Boeing, Nuclear AMRC, Design Prototype and Test Centre, apprentice Training Centre, Namtec and the reconfigurable Factory 2050."

Tom Westley, chairman of ti, said: "This is a real win-win situation for our members and staff. Our members will continue to receive all the services they have always enjoyed, but with the much enhanced resources of the University of Sheffield to support an ambitious expansion of our activities on the AMP.

"Member companies will benefit from a strong and regular dialogue with castings users from all over the world. Major OEMs will be working with us to ensure developments are focused to their needs and take full advantage of these world-class facilities.

"The staff will benefit from an accelerated investment programme, which would not have been possible had Cti remained on its own."

AMRC website
Cti website

Images: Cti

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Friday, August 5, 2011

News: Cti works efficiently on Norwegian oil project

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Rotherham research & development specialists, Castings Technology International (Cti), has assisted Sultzer Pumps from Leeds in winning a contract for upgraded pump impeller and diffuser components destined for Norwegian oilfields.

To meet the needs of the programme, Cti manufactured 16 impellers, each weighing 45kg in a nitrogen-alloyed duplex stainless steel to extremely tight tolerances. Cti was also required to gain full supplier accreditation for the parts in the short manufacturing timeframe in order to supply the heavily regulated Norwegian oil industry.

With the first pump now in service, site testing revealed an improvement in pump efficiency, resulting in a 10% saving on power usage. Re-designs from Sulzer's Retrofit team and the manufacturing accuracy attained by Cti achieved double the anticipated benefit.

The impellers and diffusers cast by Cti were of a sufficiently high surface quality finish and dimensional accuracy that they required minimal machining and less finishing of the hydraulic surfaces. They also provided reduced weight, improved balance, and higher pumping efficiency.

This is the latest project that Sulzer and Cti have collaborated on during several years of co-operation, during which time Cti has developed this breakthrough fast-manufacturing technology for impellers.

Cti, based at the Advanced Manufacturing Park (AMP) in Rotherham is a member-based organisation with unrivalled capabilities in casting design, materials development and selection, specifications, manufacturing technologies, quality control, testing and performance.

Cti's global membership includes casting producers, suppliers to the castings sector, and casting users, ranging from very small companies to multi-national corporations in the aerospace, automotive, power generation and medical sectors. Their R&D is directed largely at economic improvement of the integrity and performance of cast components. Using a range of casting methods, CTI can produce components in materials such as titanium, aluminium, steel and nickel superalloys.

Casting Technology International website

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Tuesday, April 8, 2008

News: Cti announce plans for further expansion in Rotherham

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Castings Technology International (Cti) has announced plans for further expansion on the Advanced Manufacturing Park (AMP) in Rotherham – two years after relocating its headquarters to the Park from the now sold, East Bank Road site in Sheffield. Construction has commenced on a 40,000 sq ft building adjacent to the existing headquarters building. Three acres of land have been purchased as part of a £4.7m project that will increase the workspace occupied by Cti to 90,000 sq ft. A further 30 jobs are expected over the next 3 years. Cti provides research and development, product and market development, and consultancy services in the field of metal castings to all market sectors. The new facility will be a major investment in state-of-the-art facilities and will house additional R&D equipment and production-scale 'technology demonstrators'. Cti’s Chief Executive, Mike Ashton, said: “The confidence to undertake another major investment on the AMP so soon reflects the success we’ve achieved in recent years and especially since we moved onto the Park."

Casting Technology International website

AMP website

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Tuesday, March 4, 2008

News: AMP companies in line for collaboration recognition

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Castings Technology International and the Advanced Manufacturing Research Centre, two companies based at Rotherham's Advanced Manufacturing Park (AMP), have been recognised for their collaboration with local businesses at Yorkshire Forward's ‘Innovators/08’ event. Doncaster based Pegler Limited have been shortlisted in the Collaborative Innovation Award category for the development of a central heating switch with the universities of Sheffield and Hull, Castings Technology International, Arrow Technologies and the Advanced Manufacturing Research Centre. Over the past two years Peglers have developed fifteen new product ranges with the help of Cti's 3D computer-aided design and rapid prototyping and added approximately £1.2m of additional turnover to the business. The companies will attend a prestigious awards ceremony at Leeds Town Hall on 5 March 2008.
Pegler website
AMP website
Yorkshire Forward article
The Star article

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